Traces of Similarity and Consistency of Data in the Choices of Specific Cutting Energy Models for Predicting Cutting Force in Metal Cutting by Machining Processes
DOI:
https://doi.org/10.37255/jme.v20i2pp048-056Keywords:
Specific Cutting Energy, Cutting Stiffness, Cutting Force, Specific Cutting Pressure.Abstract
The specific cutting energy is of significant interest in predictive performance evaluation in metal cutting, as it aids in estimating the main cutting force. Several models and methods have been proposed for estimating the specific cutting energy, with some suggested models under-predicting, some over-predicting, for a given set of defined cutting conditions. This paper presents some applicable methods and reported supporting data for computational predictive evaluation during metal cutting, with validations on actual representative metal cutting data. Evidence shows that each proposed model can predict the main cutting force through simulated variation of the cutting conditions.
Downloads
References
1. G. Boothroyd, Fundamentals of Metal Machining and Machine Tools, Auckland: McGraw-Hill, 1975, p. 57.
2. V. P. Astakhov, "Cutting Force Modelling: Genesis, State of the Art, and Development," in Mechanical and Industrial Engineering: Historical Aspects and Future Directions, J. P. Davim, Ed. Switzerland: Springer, 2022, pp. 30–93.
3. Metcut Research Associates Inc. Technical Staff, Machining Data Handbook, Vol. 2, 3rd ed., United States: Machinability Data Centre, U.S. Department of Defence (DOD), Army Materials and Mechanics Research Centre, 1980.
4. T. J. Drozda and C. Wick, Tool and Manufacturing Engineers Handbook, Machining, 4th ed., Vol. 1, Dearborn, MI: Society of Manufacturing Engineers, 1983, pp. 1–19–1–20.
5. M. C. Shaw, Metal Cutting Principles, 2nd ed., New York: Oxford University Press, 2005, p. 35.
6. S. Kalpakjian and S. R. Schmid, Manufacturing and Engineering Technology, 6th ed., New York: Prentice Hall, 2010, p. 571.
7. M. P. Groover, Fundamentals of Modern Manufacturing: Materials, Processes and Systems, 4th ed., New Jersey: John Wiley & Sons, 2010, pp. 499–500.
8. S. Velchev, I. Kolev, and K. Ivanov, "Research on the Influence of the Cutting Speed on the Specific Cutting Force During Turning," Strojniski vestnik - Journal of Mechanical Engineering, vol. 55, no. 6, pp. 400–405, 2009.
9. S. Velchev, I. Kolev, and K. Ivanov, "Empirical Mathematical Models of the Dependence of the Specific Cutting Force on Thickness of Cut in Turning," Int. J. of Engineering, Annals of the Faculty of Engineering, Hunedoara, Romania, Tome IX, Fascicule 3, pp. 303–312, 2011.
10. J. T. Black and R. A. Kohser, DeGarmo’s Materials and Processes in Manufacturing, 11th ed., New Jersey: John Wiley & Sons, 2012, p. 547.
11. S. Singh, Khanna’s Mechanical Engineer’s Handbook, 2nd ed., Delhi: Khanna Publishers, 2008, p. 538.
12. T. K. Jack, "Nonlinearities in Machining: Evaluation of Machining Parameters and Stability Predictions in Turning Operations," Ph.D. dissertation, Dept. of Mechanical and Aerospace Engineering, Univ. of Uyo, Uyo, Nigeria, 2023.
13. A. D. Deutschman, W. J. Michels, and C. E. Wilson, Machine Design Theory and Practice, New York: Macmillan, 1975.
14. G. Kuppuswamy, Principles of Metal Cutting, Hyderabad: Universities Press (India) Ltd., 1996.
15. Y. Altintas, Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations and CNC Design, New York: Cambridge University Press, 2006.
16. A. I. Azmi, A. Z. Syahmi, M. Naquib, T. C. Lih, A. F. Mansor, and A. N. M. Khalil, "Effects of Machining Condition on the Specific Cutting Energy of Carbon Fibre Reinforced Polymer Composites," IOP Conf. Ser.: J. Phys., vol. 908, 2017, Art. no. 012053.
17. T. D. Marusich, "Proceedings of ASME Congress," presented at ASME Congress, New York, NY, Nov. 11–16, 2001.
Downloads
Published
Issue
Section
How to Cite
